Ross-controls ROSS MODULAR I Bedienungsanleitung

Premium Pneumatic Controls Since 1921ISO Valves andSerial Bus CommunicationPremium Pneumatic Controls Since 1921 EtherNet/IPTM ControlNetTM

10 © 2012, ROSS CONTROLS®. All Rights Reserved.SpecificationsSeries W66, Size 00: 0.55 Cv (18mm)Series W66, Size 0: 1.1 Cv (26mm)Materials of Construct

11www.rosscontrols.comFunction*4-Way2-PositionRemote Pilot 56Solenoid Pilot 764-Way3-PositionRemote Pilot 57Solenoid Pilot 77Dual 3-Way2-PositionNorma

12 © 2012, ROSS CONTROLS®. All Rights Reserved.Size 00 (18mm) & Size 0 (26mm) Common Model Numbers Single Solenoid2-PositionDouble Solenoid2-Posit

13www.rosscontrols.comfor ISO Bases (5599-2)5/2 Valves – Single Solenoid Pilot ISO Avg. Port Valve Model Weight Size CV Size Number* lb. (kg

14 © 2012, ROSS CONTROLS®. All Rights Reserved.for ISO Bases (5599-2)5/2 Valves – Single Remote Pressure Control Spring Return ISO Avg. Port Valve

15www.rosscontrols.comSize 00 & 0 Manifold / Subbase Kits Manifold and Subbase Kit Ordering CodeSubbase KitsManifold KitsSeries W66, Size 0 Subbas

16 © 2012, ROSS CONTROLS®. All Rights Reserved.Size 2Size 3Size 1Subbase KitsSize 2Size 3Size 1Manifold KitsManifold and Subbase Kit Ordering CodeWiri

17www.rosscontrols.comSingle Solenoid2-PositionDouble Solenoid2-PositionDouble Solenoid3-Position Closed Center3-Position Open Center3-Position Power

18 © 2012, ROSS CONTROLS®. All Rights Reserved.Size 00 & 0 Manifold / Subbase / End Plate Kits RPJLP02RPEJ02DIN Rail MountDIN Rail Mount#1 Port#5

19www.rosscontrols.comMaximum Solenoids Energized Simultaneously (Interconnect Circuit Boards)Size 00 & 0 (15407-2)1. List Manifold Assembly call

2 © 2012, ROSS CONTROLS®. All Rights Reserved. WARNINGFAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED H

20 © 2012, ROSS CONTROLS®. All Rights Reserved.Maximum Solenoids Energized Simultaneously (Interconnect Circuit Boards)Size 1, 2 & 3 (5599-2)#14 E

21www.rosscontrols.comSeries W66, Size 00 & 0 25-PinEnd PlatesSeries W66, Size 00 & 0 19-PinEnd PlatesSeries W66, Size 00 & 0 Non-Collecti

22 © 2012, ROSS CONTROLS®. All Rights Reserved.Size 1 19-Pin Round End PlatesSize 1 25-Pin D-Sub End PlatesSize 1 Non-Collective Wiring End PlatesSize

23www.rosscontrols.comAccessoriesCollective Wiring Module Kits Size 2 & 3Size Kit Number25-Pin, D-Sub Module*†RSCD251MCM23, 12-Pin*†RSCM231MC19-Pi

24 © 2012, ROSS CONTROLS®. All Rights Reserved.Accessories15407-25599Size1, 2, 3 Main GalleySize1, 2, 3 Pilot GalleyManifold Port Isolation KitsMain G

25www.rosscontrols.com• RemoteAirPilotOperatedforhard-to-reachpressure control.• UnregulatedPilotPressuretovalveforconsistent valve shif

26 © 2012, ROSS CONTROLS®. All Rights Reserved.Interposed Regulator Kit Ordering CodeOrdering Components • ManifoldorSubbaseKitrequired.• Interp

27www.rosscontrols.com5599-1 ShownRemote Pilot Access Plate KitsSize Port SizeKit NumberNPT BSPP “G”Size 1 1/8" RPS401500CP RPS401501CPSize 2 1/8

28 © 2012, ROSS CONTROLS®. All Rights Reserved.AccessoriesPlug-In5599-2Size 2 Shown• Bothadjustmentscrewsarelocatedonthe 12 end of the unit.•

29www.rosscontrols.comTemperature Rating-15°C to 49°C (5°F to 120°F) Ambient.Response Time** (ms)## Size 00 (12), Size 0 (25)** With 100 PSIG supply

3www.rosscontrols.comTable of ContentsSerial Bus Systems ...

30 © 2012, ROSS CONTROLS®. All Rights Reserved.25-Pin, D-Sub Cable SpecificationsCommonPin“13”isratedfor3amps.Commonwireratingmustbe greate

31www.rosscontrols.comTechnical & Wiring Information16-Point Terminal StripTerminalValveSolenoidGGC 12345678910111213141516C12345678910 11 12 13 1

32 © 2012, ROSS CONTROLS®. All Rights Reserved.Service & Repair KitsSeries W65 Replacement Pilot Assembly & CoilDescription Model NumberPilot

33www.rosscontrols.comService & Repair KitsSpring Range Size 1 Size 2 & 30 to 30 PSIG RPS4050030P RPS4150030BP2 to 60 PSIG RPS4050060P RPS4150

34 © 2012, ROSS CONTROLS®. All Rights Reserved.Serial Bus SystemTMCommunication Modules• ACommunicationModulesupportsuptoamaximum of 63 I/O mo

35www.rosscontrols.comSerial Bus Product CompatibilityDeviceNet™AdapterRPSSCDMControlNet AdapterRPSSCCNAEtherNetAdapterRPSSCENAPROFIBUSAdapterRPSSCPBA

36 © 2012, ROSS CONTROLS®. All Rights Reserved.Communication Modules*†§ DeviceNet™ (M18 or M12)RPSSCDM18PA (M18) orRPSSCDM12A (M12)10 to 28.8VDC†§ C

37www.rosscontrols.comValve Driver Module32 Point Module – Size 00, 0, 1, 2, & 3 RPSSV32A*†24 Output Cable – Size 00 & 0 RPS5624P†25 - 32 Outp

38 © 2012, ROSS CONTROLS®. All Rights Reserved.Specifying a Serial Bus SystemFollow these steps as you specify your Serial Bus system:Step 1Select a C

39www.rosscontrols.comFor These Features Remember SelectBehaves as a slave device on the Main Network and a master on the PointBus.Allows a group of I

4 © 2012, ROSS CONTROLS®. All Rights Reserved.• AcompleteSerialBuscommunicationoffering for all ISO valves.• UL,C-ULandCEcertications (as

40 © 2012, ROSS CONTROLS®. All Rights Reserved.0123021346574567MODNETRPSSN8M12A24V dc In0123021346574567MODNETRPSST8M12A24V dc Out01234567MODNET0 12 3

41www.rosscontrols.comDigital I/O ModulesChoose digital I/O modules when you need:• Input Modules. An input module responds to an input signal in the

42 © 2012, ROSS CONTROLS®. All Rights Reserved.Analog I/O ModulesThe Serial Bus analog modules support: on-board, channel-level data alarming (four se

43www.rosscontrols.comAnalog Input ModulesRPSSNACM12A RPSSNAVM12ANumber of Inputs 2 2Keyswitch Position 3 3Input Signal Range 4…20 mA0…20 mA 0…10V

44 © 2012, ROSS CONTROLS®. All Rights Reserved.Valve Driver ModuleRPSSV32AThe RPSSV32A valve driver module provides an interface between the Serial Bu

45www.rosscontrols.comExpansion Power UnitThe RPSSSE24A expansion power unit passes 24VDC field power to the I/O modules to the right of it. This unit

46 © 2012, ROSS CONTROLS®. All Rights Reserved.Typical ConfigurationsPower Distribution OptionsSerial Bus Communication Adapter and I/O ModulesAn auxil

47www.rosscontrols.comSerial Bus Relay Output Module CablesPart NumberRecommended Rockwell Automation Patchcord (double-ended) Recommended Rockwell Au

48 © 2012, ROSS CONTROLS®. All Rights Reserved.Serial Bus DeviceNet™ and Auxiliary Power CablesPart Number NetworkRecommended Rockwell Automation Netw

49www.rosscontrols.comPower Supply Distance RatingModules are placed to the right of the power supply. Each Serial Bus module can be placed in any of

5www.rosscontrols.com32 Output Valve Driver ModuleI/O Module Base• CentralizedSerialBussystem.• PneumaticsandI/Oareincloseproximitytoone

50 © 2012, ROSS CONTROLS®. All Rights Reserved.Holes for M6 (or 1/4")Screws 4 PlacesSlots for M6 (or 1/4")Screws 4 PlacesCommunicationsModul

51www.rosscontrols.comSerial Bus Related Publications*Part Number Description Instruction Sheet*General Information—Industrial Automation Wiring and G

52 © 2012, ROSS CONTROLS®. All Rights Reserved.Phone Support (8am–5pm Eastern Standard Time, Monday thru Friday) When your process is down, or you hav

53www.rosscontrols.comInstallation Safety GuidelinesInstallation Safety Guidelines For Selecting And Using ROSS CONTROLS Products And Related Accessor

54 © 2012, ROSS CONTROLS®. All Rights Reserved.Installation Safety Guidelines 2.7. Chemical Compatibility: For more information on plastic component

55www.rosscontrols.com 4.5. Routine Maintenance Issues: •Removeexcessivedirt,grimeandclutterfromworkareas.   •Makesureallrequired

YourlocalROSSdistributoris:Form A10309© 2012 ROSS CONTROLS®. All Rights Reserved.PDF version only, USA.ROSS CONTROLSTroy, MI, U.S.A.Telephone: +

6 © 2012, ROSS CONTROLS®. All Rights Reserved.M12 Input ModuleCommunication AdapterM23, 12-Pin Output ModuleTerminating BaseModuleTM• AcompleteSeri

7www.rosscontrols.com• RemoteSerialBussystem.• PneumaticsandI/Oarenotinclose proximity with one another.• M23,12-Pinoutputextensionto

8 © 2012, ROSS CONTROLS®. All Rights Reserved.TMCommunication AdapterM23, 12-Pin End Plate KitM23, 12-Pin CableBus Extender CableM23, 12-Pin Output Mo

9www.rosscontrols.com• RemoteSerialBussystem.• PneumaticsandI/Oarenotincloseproximitywith one another.• M23,12-Pinoutputextensionto